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Mission-Ready Manufacturing

Defense & Simulation

From rotary wing components and fixed wing structures to full flight simulator hardware and specialized training devices - ITAR-registered, AS9100D-certified manufacturing for programs that demand zero compromise.

// WHY WERCO

Why Werco for Defense & Simulation

As an ITAR-registered facility with 100,000 sq ft (9,290 sq m) of secured production space, we maintain strict access controls and security protocols required for defense manufacturing programs. Our team supports rotary wing, fixed wing, ground systems, and simulation & training programs with NIST 800-171 compliance and a CMMC roadmap in place.

We combine CNC machining, fiber laser cutting, AWS-certified welding, composites and honeycomb fabrication, and complex assembly under one roof. This vertically integrated approach gives defense OEMs and simulation primes tighter quality control, faster lead times, and a single point of accountability from raw material through finished, inspected assemblies.

Relevant Certifications

AS9100D

AS9100D Quality Management System

Aerospace quality management system for traceability, risk controls, and robust inspection workflows across aerospace and defense programs. Verifiable via IAQG OASIS database.

ITAR

ITAR Registered, Export Compliant

Registered with the Directorate of Defense Trade Controls (DDTC) to handle ITAR-controlled technical data and defense articles.

NIST 800-171

NIST 800-171 / CMMC Roadmap

Actively implementing NIST 800-171 cybersecurity controls en route to CMMC Level 2 certification for defense programs.

// PROGRAM EXPERIENCE

Defense Program Experience

Proven performance across rotary wing, fixed wing, and ground systems programs.

Rotary Wing

  • UH-1Y Venom
  • AH-1Z Viper
  • CV-22 Osprey
  • UH-60 Black Hawk
  • OH-58 Kiowa Warrior
  • Bell 412
  • Sikorsky S-92

Fixed Wing

  • C-130J Super Hercules
  • C-17 Globemaster III
  • KC-135 Stratotanker
  • KC-46 Pegasus
  • E-6 Mercury
  • E-4 Nightwatch
  • T-6/JPATS

Ground Systems

  • Stryker Assault Vehicle
  • Transportable Blackhawk Ops Sim
  • Flight Training Devices
  • Full Flight Simulators
  • Maintenance Trainers
  • Weapons System Trainers
  • Installation Fixtures

// SIMULATION & TRAINING

The Hardware Behind Mission-Ready Training

A trusted manufacturing partner to CAE, FlightSafety International, and RSI Visual Systems - building the structures, platforms, and assemblies that the world's most advanced training systems depend on.

CAE
FlightSafety International
RSI Visual Systems
Lockheed Martin

Honeycomb Panel Assemblies

Cockpit enclosures, cabin structures, and instructor stations built with aerospace-grade honeycomb core.

Motion Platform Structures

Close-tolerance welded frames for 6-DOF hydraulic and electric motion systems.

Fuselage Trainers

Full-scale fuselage mock-ups with custom cradle systems and mezzanine structures.

Visual System Structures

Collimated display frames, projection mounts, and dome structures for Level D visual systems.

Specialized Training Tools

F-35 Tailhook Training Tool, part-task trainers, and weapons system trainer hardware.

Installation Fixtures

Precision fixtures, alignment tooling, and deployment hardware for simulator commissioning.

// SIMULATION PROGRAMS

Simulation Program Experience

From full flight simulators to specialized training tools.

Flight Simulators

  • Full Flight Simulator (FFS) structural assemblies
  • Flight Training Device (FTD) hardware
  • Cockpit enclosures and instrument panel structures
  • Control loading system components
  • Instructor station enclosures

Training Devices

  • C-130 Fuselage Trainer (FuT Program)
  • F-35 Tailhook Training Tool
  • Loadmaster Part-Task Trainers
  • Weapons System Trainers (WSTs)
  • Maintenance and repair trainers

Motion & Visual Systems

  • 6-DOF motion platform structural frames
  • Hydraulic and electric actuator mounts
  • Collimated display support structures
  • Projection system mounting hardware
  • Visual dome and screen support frames

Prime Contractor Relationships

CAE
FlightSafety
Boeing
Lockheed Martin
Spirit AeroSystems
Rockwell Collins
Gulfstream

// APPLICATIONS

Key Applications

Mission-critical components manufactured with defense-grade precision and security.

Structural components and assemblies supporting rotary wing platforms (UH-1Y, AH-1Z, CV-22, UH-60, OH-58, Bell 412, S-92)
Fabricated structures supporting fixed wing programs (C-130J, C-17, KC-135, KC-46, E-6, E-4, T-6/JPATS)
Ground system and simulator hardware (Stryker, Transportable Blackhawk Ops Sim)
Full flight simulator structural assemblies and enclosures
Fuselage trainers & loadmaster training device structures
Motion platform frames & visual system mounting hardware
Weapons system trainer enclosures & maintenance trainer structures
Installation fixtures & deployment tooling

Discuss Your Defense or Simulation Program

From prototype through full-rate production, our team operates with the security and precision your programs require. Let's talk about your requirements.